- Core Chucks
- Core Shafts
- Safety Chucks
- Roll Stands and Processing Modules
- Brakes / Brake Pads
- Core Cutters
- Reel Spools / Reel Spool Shafts
- Slitting Systems / Knife Holders / Slitting Accessories
- Material Handling
- Core Plugs
- Web Tension Control Systems
- Rotary Unions
DG-2000 Expanding Air Shaft Components
For outstanding core gripping in all converting applications
Double E air shafts (air bars) are available in steel, aluminum, or lightweight carbon fiber.
All body types feature Double E's proprietary, longlasting internal bladder and tight-tolerance journal connection for easy maintenance.
- Double E expanding air shafts use the company's exclusive diamond pattern gripping lugs for gripping the core. The lugs' large surface area ensures extra core contact for even better performance.
- The shaft's housing is made from steel or aircraft-grade aluminum (DG-2000), or from various grades of carbon fiber (DLB-2000), depending on application requirements.
- Special corded bladder material resists puncture and abrasion. As a result, the air shaft needs little, if any, maintenance and the shaft lasts longer.
- The air shaft's journals are connected using high-strength flathead fasteners, a close tolerance fit, and deep insertion. Maintenance is rare, but when necessary it is quick and easy because a press-fit is not used.
- The shaft's stainless steel air valve will never rust.
- Air shaft journals are custom-manufactured to fit your machine.
Fast Lane Program
Two week lead time for standard aluminum shafts!
Double E is able to ship standard aluminum DG shafts as part of its Fast Lane manufacturing program.
A standard aluminum DG is defined as follows:
Standard strength aluminum body
Body Length < 100”
Customer End of Journal < 12”
6” or 8” Insertions
Standard steel and carbon fiber shafts will soon become available with Fast Lane delivery.
DG-2000 Metal Air Shafts
Competing air shaft bladders are made with a common form of neoprene rubber which requires frequent replacement due to stretching and abrasion.
Double E air shaft lugs are available with a “diamond-grip” surface in steel, aluminum, or hard rubber, and have been field-proven to provide the maximum gripping performance possible.
Easy-maintenance journal connection - secured with flathead screws, a close tolerance fit, and deep insertion. Competing air shafts (roll shafts) often use a tapered press fit, which requires a hydraulic press and heat to remove the journals. Bladder replacement on these shafts can take hours while the bladder of a Dyna–Grip air shaft can be changed in just a few minutes.
DLB-2000 Carbon Fiber Air Shafts
Replace heavy steel core shafts without sacrificing strength or stiffness. Carbon fiber core shafts are typically half the weight of their steel counterparts.
For more specific information about Double E carbon fiber air shafts, please click here..
DG & DLB Lug Shafts Manual
An overview and instructions for use of Double E DG & DLB Expanding Metal Lug Shafts.
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Carbon Fiber Expanding Lug Shafts
Carbon fiber core shafts minimize shaft weight without sacrificing strength or stiffness; perfect for unwind and rewind converting applications.
UC-3000 Air-Inflated Bladder Core Chucks
Lightweight air bladder chucks mount on a core shaft to grip cores with various diameters. Connecting air hose allows two chucks to inflate simultaneously.
Safety Chucks - Standard Sliding Models
Double E safety chucks make shaft loading simple. Flange or foot-mounted models available with turned square, square, circular, or triangular shaft engagements.
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